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  1. (Dept. of Electronics and Electrical Eng,. Dankook University)



Electrostatic discharge(ESD), high current driving capability, lateral insulated gate bipolar transistor (LIGBT), silicon controlled rectifiers(SCR)

I. INTRODUCTION

The degree of integration improves with the development of novel semiconductor process technologies, resulting in reduced robustness to electrostatic discharge (ESD) in terms of the reliability of integrated circuits (ICs). This is because of the decreased thickness of the gate oxide film and the metal line at the junction depth. Damage to internal ICs due to inflowing ESD accounts for approximately 30% of all defects, which is a growing concern regarding the quality and reliability of semiconductors (1,2).

The ESD protection circuit typically comprises input/output (I/O) and power clamps. The gate-ground n-channel MOSFT (GGNMOS), which is the most widely used ESD clamp, has various applications owing to its excellent snapback characteristics. However, the GGNMOS should be designed with a multi-finger, stacked configuration to improve its current driving ability and optimize the target voltage, which requires a larger area for the ESD protection circuit. Furthermore, silicon controlled rectifiers (SCR) has an excellent current driving ability owing to the latch operation of two parasitic bipolar transistors that are NPN and PNP. However, because conventional SCR has a high trigger voltage of approximately 17-20 V and a very low holding voltage owing to a high avalanche breakdown voltage generated between well regions, conventional SCR requires optimization of the electrical characteristics through circuit addition or area increase prior to its application to actual ICs (3,4). Furthermore, because an ESD has positive or negative charge polarity, it can have a total of five types of discharge modes for VDD, VSS, and pads, depending on the polarity (PD, ND, PS, NS, and DS). In addition, conventional ESD clamps based on GGNMOS and SCR are vulnerable to an ESD with negative charge characteristics because of their unidirectional characteristics, and the whole-chip ESD protection circuit comprises two clamps in consideration of the polarity of each ESD mode (5-7). Therefore, an ESD protection circuit comprising clamps having unidirectional characteristics occupies a relatively large area, which is a growing concern in applications requiring high ESD robustness in a small chip area. To address this issue, this study proposed and fabricated an all-directional whole-chip ESD protection circuit design, including input/output (I/O) and power clamps.

II. PROPOSED ESD PROTECTION CIRCUIT

Fig. 1. Cross sectional view of conventional ESD clamps (a) GGNMOS, (b) SCR.

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Fig. 1 is a cross-sectional view of conventional GGNMOS and SCR together with the proposed ESD clamps. Conventional SCR operates owing to the latch mode of two parasitic bipolar PNP and NPN transistors possessing an excellent current driving ability compared with GGNMOS. However, the SCR-based I/O ESD clamp is as extremely vulnerable as is the GGNMOS because the clamp forms the discharge path of the ESD current only with the diode generated between the N- and P-well regions when an ESD with negative charge characteristics is applied. Furthermore, when this type of clamp is used as a power clamp that must have a relatively large operating area, the area must be increased by implementing structural improvements or introducing additional circuits owing to the significantly low holding voltage of SCR (8,9).

The proposed whole-chip ESD protection circuit comprises an SCR-based I/O clamp with bidirectional characteristics and a lateral insulated gate bipolar transistor (LIGBT)-based power clamp, as shown in Fig. 2.

Fig. 2. Cross sectional view of proposed (a) SCR-based I/O ESD clamp and LIGBT-based power ESD clamp.

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The proposed I/O ESD clamp shown in Fig. 2(a) has bidirectional characteristics owing to its symmetrical structure, and its operation principle is as follows: When a forward ESD pulse is applied to Terminal A, the potential of the N-well region in the middle rises, and when the threshold is reached, an avalanche breakdown with the P+ bridge region on the right occurs. The hole current that occurs owing to the generated electron hole pair (EHP) flows through the P-well region on the right and forms a forward junction with the N+ region on the right. This process turns on the parasitic bipolar NPN and PNP transistors (Q1 and Q2).

Fig. 3. Whole chip ESD protection circuit with (a) one-directional, (b) dual-directional characteristics.

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Furthermore, the PMOS structure is inserted in the middle, thereby lowering the avalanche breakdown point and further reducing the trigger voltage by minimizing the base of the transistor (Q1) to the gate region. In addition, each P well region includes a P+ floating region, which reduces the emitter injection efficiency of the NPN parasitic bipolar transistor to improve the holding voltage characteristics. When reverse ESD is applied, parasitic bipolar transistors (Q1 and Q3) are operated similarly, forming a similar ESD discharge path. Fig. 3 shows the circuit diagram and four characteristics of the proposed bidirectional ESD protection circuit at the input unit, which can utilize four ESD discharge modes (PD, ND, NS, and PS) with two clamps in discharge. Fig. 2(b) shows the proposed LIGBT-based power ESD clamp. Power ESD clamps must have a substantially high holding voltage for a relatively high operating voltage and latch-up immunity; in addition, they also require relatively high ESD robustness for the reliability of electronic devices. The proposed LIGBT has a double-emitter and includes an N+ floating region. In the normal operating region, the power clamp does not operate owing to the reverse junction between the P-well and the deep N-well. When an ESD surge is injected into the P+ collector region, a punch-through occurs and a current is formed in the two emitter regions. The formed Hall current induces forward bias with the two N+ emitter regions and further forms two SCR paths. In contrast with conventional SCR, the base region of the parasitic bipolar transistor in the proposed clamp is significantly long, and the forward feedback is relatively low because of the N+ floating region. As a result, the proposed clamp allows a high holding voltage, and two parallel SCR paths allow better ESD robustness. Thus, the proposed structure has characteristics that are highly suitable for its application as a power ESD clamp. The proposed I/O and power clamps constitute a whole-chip ESD protection circuit, and Fig. 4 shows the equivalent circuit. The equivalent circuit considers one input unit and two output units and composes an ESD protection circuit with five clamps in total. Thus, the proposed whole-chip ESD protection circuit possesses excellent electrical characteristics and area efficiency in comparison to a conventional ESD protection circuit comprising nine clamps.

III. MEASUREMENT RESULTS AND DISCUSSION

1. TLP Measurement

The proposed ESD clamps and comparison devices were fabricated using a 0.18 um process. Furthermore, this study applied a TLP measurement method with a 10 ns rising time and a 100 ns pulse width to verify the electrical characteristics (9). The TLP is typically represented as a current versus voltage plot showing the turn-on point parameters (Vt1, It1) of the snapback protection structure. In addition, the TLP I-V curve can easily reveal the on-resistance and secondary breakdown current. The configuration of the TLP system used in the measurement is shown in Fig. 5. Fig. 6 shows the layout and fabrication results of the proposed ESD clamp, and Fig. 7 shows the arrangement according to the configuration of a whole-chip ESD protection circuit. The TLP measurement results in Fig. 8 show that the proposed ESD I/O clamp has a 12.4 V trigger voltage, a 6.8 V holding voltage, and a secondary trigger current of 8.1 A. The proposed I/O clamp has excellent snapback characteristics in comparison to a conventional SCR having a 19.8 V trigger voltage and a 2.4 V holding voltage.

Fig. 4. Equivalent circuit of (a) a typical whole-chip ESD protection circuit (GGNMOS-based), (b) the proposed whole-chip protection circuit.

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Fig. 5. The experiment environment for the TLP measurement.

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Fig. 6. Layout of the proposed (a) I/O clamp, (b) power clamp.

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Fig. 7. Placement of proposed ESD clamps for power lines and internal circuits.

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It also has a higher secondary trigger current of 4.1 A compared with that of GGNMOS. In addition, unlike a conventional ESD protection circuit comprising two I/O clamps for positive and negative ESD surges, the proposed I/O clamp forms a similar discharge path for positive and negative ESD surges with a single structure because of its symmetrical structure. Furthermore, the proposed whole-chip ESD protection circuit includes a power clamp with a 21.5 V trigger voltage and a 16.1 V holding voltage, and the proposed power clamp has a very high holding voltage and a very high secondary trigger current of 9.7 A. Table 1 summarizes the electrical characteristics of the proposed clamp and conventional ESD protection devices.

Fig. 8. TLP-IV curve of the proposed ESD protection circuit by ESD discharge mode (a) NS, PS, ND, and PD, (b) DS modes.

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2. Optimization of Electrical Properties

Fig. 9 shows a TLP I-V characteristic curve for each design variable of the proposed I/O and power ESD clamp. This study selected two design variables, D1 and D2, for the I/O clamps with bidirectional characteristics (10,11). D1 represents the length of the two central P+ bridge regions on the I/O clamp, which can be used to adjust the effective base region of the parasitic NPN bipolar transistor (Q3). D2 is the length of the gate region and it can simultaneously increase the effective base regions of the two PNP parasitic bipolar transistors (Q1 and Q2). Fig. 2(a) shows that the holding voltage increases to 14.8 V as D1 changes from 7 to 21 µm, and Fig. 2(b) shows that the holding voltage of the I/O clamp increases up to 10.7 V when D2 increases from 2 to 8 µm. The design variable D3 represents the length of the N+ floating region on the power clamp, which can be used to control the emitter injection efficiency of two parasitic PNP bipolar transistors. Fig. 9(c) shows that the holding voltage of the power clamp increases up to 23.1 V when D3 increases from 8 to 18 µm. Table 2 summarizes the changes in electrical properties according to design variables.

Fig. 9. TLP measurement results according to changes in design variables (a) D1, (b) D2, (c) D3.

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Table 1. Summary of the electrical characteristics of the proposed clamp and conventional ESD clamps

Structure

Electrical Characteristics

VT[V]

VH[V]

IT2[A]

Direction

SCR

19.9

2.1

8.9

One

GGNMOS

9.4

6.1

4.0

One

2-Stacked GGNMOS

18.0

12.4

3.6

One

Proposed I/O ESD Clamp

12.4

6.8

8.1

Dual

Proposed Power ESD Clamp

21.5

16.1

9.7

One

Thus, the proposed whole-chip ESD protection circuit can optimize the electrical characteristics as appropriate for the ESD design window by considering the target protection voltage and the gate oxide breakdown point using design variables D1, D2, and D3.

3. Measurement of ESD Robustness

This study measured HBM and MM to verify the ESD robustness of the proposed whole-chip ESD protection circuit. Fig. 10 shows the experimental environment used to measure ESD robustness. To measure the ESD robustness, a 370 curve tracer and an ESS-6008 pulse generator were used. The ESD robustness was evaluated by considering all ESD discharge modes combined with VDD, VSS, and I/O pads, and the results are outlined in Table 3. The proposed ESD protection circuit has excellent robustness exceeding 8 kV HBM and 800 V MM for all ESD modes.

Fig. 10. The ESD robustness experiment environment.

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Table 2. Summary of electrical characteristics of the proposed whole-chip ESD protection circuit according to the design parameters (D1-D3)

Structure

Design Parameter [um]

Electrical Characteristics

VT[V]

VH[V]

IT2[A]

The Proposed I/O ESD Clamp

D1

7

12.4

6.8

8.1

14

15.1

11.1

6.7

21

17.2

14.8

6.1

D2

2

12.4

6.8

8.1

5

12.9

7.9

6.5

8

13.2

10.7

6.1

The Proposed Power ESD Clamp

D3

8

21.5

16.1

9.7

13

22.2

17.7

8.4

18

23.1

20.0

7.3

Table 3. Summary of ESD Robustness measurement results by ESD discharge mode

ESD MODE

ESD Robustness

HBM [V]

MM [V]

ND

> 8000

> 800

PD

> 8000

> 800

PS

> 8000

> 800

NS

> 8000

> 800

DS

> 8000

> 800

IV. CONCLUSIONS

This paper proposed the design of an all-directional whole-chip ESD protection circuit. The proposed all-directional SCR-based I/O ESD clamp has excellent area efficiency owing to its bi-directional characteristics; in addition, it provides an ESD discharge path with a high holding voltage for each ESD stress mode (PD, ND, PS, and NS). Furthermore, the LIGBT-based ESD power clamp provides a discharge path for VDD-VSS (DS) and possesses excellent latch-up immunity to power a clamp voltage. Moreover, design variables D1, D2, and D3 can be used to optimize the electrical characteristics of the I/O and power clamp according to the target voltage. The proposed all-directional whole-chip ESD protection circuit is fabricated using a 0.18 µm BCD process, and its electrical characteristics are verified through a TLP system and an ESD pulse generator. The proposed all-directional whole-chip ESD protection circuit is highly robust, requiring 8 kV HBM and 800 V MM for all ESD modes. Therefore, the proposed all-directional whole-chip ESD protection circuit can contribute toward improving the reliability of integrated circuits.

ACKNOWLEDGMENTS

This work was supported by Korea Evaluation Institute of Industrial Technology(KEIT) grant funded by the Ministry of Trade, Industry & Energy (20009739, “Development of Low Noise 3phase BLDC Motor Drive SoC for Electric Vehicles with Power Switch and Hall Sensors” and the MSIT(Ministry of Science and ICT), Korea, under the ITRC(Information Technology Research Center) support program(IITP-2018-0-01421) supervised by the IITP(Institute for Information & communications Technology Promotion)

REFERENCES

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Author

Kyoung-Il Do
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Kyoung-Il Do was born in Seoul, Republic of Korea, in 1989.

He was M.S and PhD.-course since 2016 in Electronics and Electrical Engi-neering, Dankook University.

His current research interests include electrostatic discharge (ESD) protection circuit design and semiconductor devices, such as power BJTs, LDMOSs, and IGBTs; and electrostatic discharge (ESD) protection circuit design.

Yong-Seo Koo
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received the BS, MS. and Ph.D. degrees in the Department of Electronic Engineering from Sogang University, Seoul, Rep. of Korea, in 1981, 1983 and 1992, respectively. From 1983 to 1993, He had worked at Electronics Tele-communications Research Institute as senior researcher. In 2009, He joined the Department of Electronics and Electrical Engineering, Dankook University as a Professor. His research interests include electrostatic discharge (ESD) protection circuit design, silicon carbide(SIC) power device, high-efficiency power management integrated circuits(PMICs).