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  1. (Electronics and Communication Engineering, SRM University, Kattankulathur 603203, India)



Electromigration, multiple supply voltage, physical design

I. INTRODUCTION

Relative scaling of feature size in accordance to technology results in the flow of large current in the layout (1-4). This large flow of current in the interconnects migrates the electron from its original position forms hillocks and voids this phenomenon is said to be the Electromigration (EM) effect (5). Since these failures happen after a circuit has been operating after years or months, reliability of interconnects is measured in terms of mean time to failure (MTF). The Black’s formula in Eq. (1.1) helps to evaluate the MTF of the IC (6).

(1.1)
$$M T F=\frac{A}{J} \exp ^{\frac{Q}{K T}}$$

where A refers to the area of the chip in μm$^{2}$, J is the current density mA/μm$^{2}$, Q is the amount of charge, K is the Boltzmann constant, and T is the temperature in degree Celsius of the IC. The traditional Black’s equation provides significant life time prediction that concerning the amount of current density (J) present in a wire of length (L). In (7), an interesting parameter named as Blech length is introduced that gives the maximum upper limit length for an interconnect to limit EM. However, these methodologies are applicable for straight interconnect that has two terminals. Various research works exist in the literature that proposes on novel models to predict the EM failure of a multi-terminal net (8-12). Electromigration induces hydro static stress in the metal wire in the time of movement of atoms. Hence, the research works (13-15) focuses on proposing a dynamic EM stress models to identify the hydro-static effect. In (32), Jens Lienig and Göran proposed method based on verification of current density in interconnect during the physical design process of an IC. The power routing with reduced wire length to accelerate the currents in interconnects incorporated in (33). Placement of standard cell also plays a significant role in dealing with the electromigration problem due to Through Silicon Vias (TSVs) (34).

The following two techniques are used to perform EM analysis, (1) EM simulation/analysis, and (2) wiring topology. In Table 1, we list the various criteria that are important to evaluate EM reduction method from the some of the notable research works (Refer. in the Table 1). The first method uses a unique simulator to potentially identify the wires which may undergo failure due to this EM effect. In the second technique, the affected EM wires are widened according to its current density; this increases the wiring area in the layout. The works (29,35) utilize the less routing resources using an effective wiring methodologies. The literature study shows the wiring topology methods (18-22) that utilizes less wire area for routing the EM effected nets. However, these works do not consider the challenges in satisfying the timing constraint. Hence, this paper adopts a greedy method to control the current in modern MSV layout in the pre-wiring stage of physical design. Different from the existing works in Table 1, the proposed methodology provide a solution for simultaneously managing the timing constraint and EM currents.

Given the maximum EM current limit for each metal layer, and EM affected nets containing source and sink nodes, we propose a greedy methodology to minimize the EM violations through simultaneous wire sizing, and sizing of standard cell. On average, wirelength is improved by 35%, and standard cell area utilization is reduced by 10% with 5% increase in blech length. At the same time, comparison with the state- of-art works show that our proposed method provides 43% reduction in Irms current on EM nets, and 5% reduction of total power consumption without compromising the design constraints. The key contributions in this work are:

·This paper presents an EM avoidance approach that collectively performs the sizing of various features in the layout under the timing constraint.

·The effect of Worst case Negative Slack (WNS) slack time and the number of violations are analysed after each iteration.

·Simulation results using commercial EDA tool shows that our proposed method significantly reduces EM violations without sacrificing the performance constraint.

The remainder of this paper is organized as follows: Section II describes the proposed formulation method to reduce EM affecting nets in the early stage of the pre-routing process. Section III presents the simulation results of the proposed method in multiple supply voltage design layouts.

II. PROBLEM FORMULATION

This section gives insights to problem formulation and derives proofs supporting the proposed pre-route early EM avoidance methodology.

Fig. 1. Wire widening (a) Wire with width w, (b) Wide wire (W).

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Fig. 1. Wire widening (a) Wire with width w, (b) Wide wire (W).

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A. Solution: Increasing width of EM Wire:

Given the EM current density limit for each metal layer, a set of current sources, a set of sink sources, selection of appropriate width of the EM affected wire segment controls the current density bound to the EM limit in early stages of routing. ICT (that contains current limits to all the metal layers for a technology node. It helps to identify the EM affected nets) and QRC (that contains the information about the design rules of technology node) files contain the EM current density limit and rules for each technology.

To minimize the EM violations, this project carefully increases the width of the EM wire as shown in Fig. 1 Mathematically, it can be written as

(2.1)
$$J_{E M}=\frac{I}{A}=\frac{I}{w h} ; \quad I=\left(J_{E M}\right) w h ; \quad I \propto w$$

In this above Eq. (2.1)), J$_{EM }$stands for EM current density limit, I refer to necessary current, w refers to the width of an interconnect, and h is the thickness of the wire. Hence, for a unit length of EM affected wire, an increase in width w helps to acquire the necessary EM current limit.

The prior works like (20,35,36) mentioned in the literature, constructs a suitable wiring methodology to address this problem.

B. Solution: Splitting of EM wire:

Fig. 2. Splitting wire (a) long wire, (b) splitting wire.

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Fig. 3. Downsizing of cells (a) load cell with high drive strength, (b) Downsizing of standard cell with buffer inserted in the interconnect.

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Given an EM long wire belong to a metal layer and it is associated with connected interconnect segments, dividing the length of this long EM affected wire into multiple segments helps to control the EM current density. Fig. 2(a) depicts an EM affected wire, dividing the wire into short segments as in Fig. 2(b) reduces the speed flow of electrons. In (17), Gracieli Posser et al. implements these short segments in different metal layers, however, this complicates the routing process and affects timing. Hence, this project uses short segments arising from a long wire of different metal layer.

C. Solution: Downsizing of cells:

Given an EM interconnect whose sink nodes containing standard cells of higher drive strength, downsizing the drive strength of this standard cell reduces the transient current flow through the interconnect; thus it helps in avoid EM in the interconnect. On the other hand, the slow transition due to downsizing of cells will introduce delay in the path that may affect the performance of the design. To meet the desired timing constraint, this project uses a greedy methodology in the allocation of the standard cell to these sink nodes. In this greedy methodology, in addition to downsizing it adds buffers in interconnects as shown in Fig. 3. Insertion of buffers in the EM affected interconnects reduces the load on the down sized driving cell. In case of timing critical nets, this paper first performs STA that involves addition and sizing of standard cells in the path. To verify the current flow in this timing path, this paper performs EM analysis and corporate the proposed methodology if the current flow exceeds the technology EM limit.

Fig. 4. Greedy choice property (a) EM net, (b) Downsizing of source s$_{2}$ and sink t$_{1}$, (c) Insertion of buffers in the path between s$_{1}$ to sink s$_{2}$ and s$_{2}$ to t$_{1}$.

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D. Greedy Methodology

Fig. 5. Greedy choice property on multi-terminal nets (a) multi-terminal EM net, (b) Achieving EM limits using proposed technique.

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The proposed greedy-choice property is based on the various methodologies described in subsections II-A, II-B, and II-C. Suppose there exist a net that satisfies the timing constraint but affected due to EM rules or any more complicated multi- terminal EM nets, implementation our proposed generic form greedy-choice property controls the current limit of the wire and avoid EM violations.

Observation- Greedy-Choice : Single terminal nets:} Let us consider the motivational example in (20) that has two sources s$_{1}$, s$_{2}$, and one sink T$_{1}$ an EM net shown in Fig. 4(a).

Solution: This project aims to handle the EM current in the net without changing its routing guide obtained after static timing analysis. Without loss of generality, the required current density can be obtained from the following options given below,

1) Option 1: widening of wires.

2) Option 2: downsizing the source s$_{2}$ and sink T$_{1}$.

3) Option 3: insertion of buffers in the path between s$_{1}$ to sink s$_{2 }$ and s$_{2 }$ to t$_{1}$.

4) Option 4: wire splitting.

For the EM critical net shown in Fig. 4(a), using the option 1, wire widening may create geometrical issues due to increase in width. Though, implementing option 2 shown in Fig. 4(b) (downsizing of cells) will give a finite solution, however, in some cases it creates timing violation. Hence, this project adds necessary buffer cells in between the nodes shown in Fig. 4(c) to satisfy the timing. The option 4 is used when the length of a net is long or with high current density in an interconnect.

Observation-- Greedy-Choice theorem: Multi-terminal nets:} Consider the Fig. 5(a) that has multi-terminal EM net whose current density is greater than the expected EM limit. Similar to the previous case in Fig. 4, greedy methodology is followed in this case to handle EM violations. Generally, the usage of standard cells with smaller drive strength will limit the current flow in the interconnect. Since these standard cells also drives the remaining cells in the path, iterative resizing methodology plays a significant role to achieve necessary the static timing constraints.

In this paper, we perform the following steps iteratively to govern the EM current and reduce the slack time.

·Firstly, we analyse the AC current flow in the given placed layout. This verification method identifies the EM violating nets beyond the technology specified current limit.

·Secondly, we impose our proposed methodology to reduce the EM violations.

·Thirdly, the static timing analysis is performed to verify the static timing constraints.

·Finally, we optimize the layout for reducing the design rule violations of the technology.

The above steps are repeated iteratively, to reduce the EM violations and maintain the design within the timing constraints.

III. EXPERIMENTAL RESULTS

Low-power design has become an important challenge in designing modern system-on-chip (SoC) integrated circuits. Multiple supply voltage (MSV) technology provides greater support for controlling the trade-off between power and performance. It involves a group of modules in a floorplan, which operate at a supply voltage ; it is named as voltage island. With the advent of these voltage island designs, each interconnect in the layout carries a different current to operate the module. Generally, currents exceeding the AC limits of each different layered interconnect will cause Electromigration.

Table 2. Simulation results of proposed greedy framework in AES core benchmark circuit

#Itera

Method

Net

WL

Ipeak

Slack time

# viol.

1

Initial

-

-

3.817

2094

2

Upsize

Sa22(4)

1.515

5.957

3.817

508

3

Split

Metal(2) n 507

113.535

9.488

2.333

912

4

Spacing

Sa33(3)

1.37

5.775

2.37

1051

5

Upsizing

US33/n_7 Metal 2(2)

11.31

5.567

2.344

938

6

Width

Metal 2(2) US33/n7

100.485

10.823

2.356

904

7

Spacing

Metal3(3) n507

68.73

8.173

2.376

849

8

Split the wire

Metal 3 n507

4.35

59.495

2.204

340

9

Up size

Metal 3(3) n507

376.05

5.696

2.204

0

The proposed work is implemented on AES core IWLS benchmark circuit that is synthesized at a 45nm technology library and implemented using multiple supply voltage techniques in the Cadence Innovus system. All required scripts were implemented in TCL to reduce the EM violations. The input solutions are the generated floorplans using the proposed methodology presented in the work (37).

A. Design Flow

Fig. 6. Customized design flow in commercial EDA tool.

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Table 3. Layout specifications of AES core circuit

Technology

45 nm

Frequency

125 MHz (ISPD’05)

Floorplan utilization

70%

Total Die area (nm2)

403 ×403

Total Core area(nm2)

364 ×367

Voltage island

A1

A2

A3

Area(nm2)

214 ×367

158 ×367

364×367

Voltage levels

0.9v

1.0V

1.1V

Fig. 6 shows the flowchart of the proposed customized design flow in a commercial software tool to apply the proposed technique. First, the initial floorplan is modified into a contiguous layout that places modules operating at similar voltage levels in a region. The resulting floorplan is further optimized for the reduction in wire length. Secondly, the layout is power planned, followed by placement of the standard cell present in the design RTL netlist. Static Timing Analysis (STA) is performed to meet the desired timing constraint. Verification of AC limit in the interconnects is performed in the timing satisfied layout. Finally, using the proposed greedy methodology presented in this project, the desired current density limit is obtained in the EM affected nets.

B. Simulation Results

Assumptions: The following assumptions are considered in this paper,

·For a given RTL composite digital circuit, this article assumes that voltage assignment is performed using effective methods provided in the literature.

·For better analysis, this article considers that the design has been assigned three voltage levels, 0.9, 1.0 and 1.1 V.

Table 4. Blech length and current flow on EM affected nets after implementing the proposed greedy approach

Circuit

Layer

With EM Violations

Proposed method

I(mA)

Blech length

Ilimit (mA)

Std. cell area (um2)

WL

I(mA)

Blech length

Std. cell area (um2)

WL

AES core

metal 1

0.00249

1.0047

1.0908

88153.87

572112.31

0.0024

0.88

79993.73

422401.64

metal 2

0.013955

2.7167

1.1974

0.0421

2.51

metal 3

0.088477

16.52

1.1830

0.1300

14.49

metal 4

0.114656

11.44

1.1789

0.1207

12.25

Average ratio

1.05

1.1

1.35

1

1

1

Fig. 7. Floorplans of AES core circuit on iterative optimization.

../../Resources/ieie/JSTS.2020.20.4.405/fig7.png

·The initial floorplan is modelled using B * tree, and all modules of the voltage island are laid out within the island width of wI (38). Further, the specification of the floorplan is given in the Table 3.

·Given a placed design, the static timing analysis performed in the MSV layout for achieving the positive Worst case negative slack (WNS).

·For verification of AC current limit this paper extracts the electromigration current limit for each metal layer from the technology library using ICT models.

To determine the EM current in the interconnect, in this work, after static timing analysis we will verify the AC current limit of each net. Table 2 gives simulation results using the proposed method to resolve EM violations. The proposed method starts with 2,094 EM violating nets as shown in Fig. 7(a). This method is applied iteratively on various nets mentioned in the second column of the Table 2 and the EM violations are reduced to zero. In each iteration, we explore critical networks with large wire length (WL), and perform up-sizing of logic cells, splitting of interconnect, and modify the spacing and width of the interconnect to reduce the EM violations and the slack time. Fig. 7 shows the layout of AES core design with iterative reduction of EM violations. Columns 4 and 5 give the peak current limit and peak current obtained in each iteration, respectively.

Furthermore, the Table 4 presents the effect of blech length before and after implementing the proposed solutions. Table 4 presents the metal layers affected due to EM in the column ”Layer”, the average on current in various EM nets with respect to metal layers in the column ”I(mA)”, blech length in μ m, ”Std. cell area” refers to the standard cell area, “WL” denotes the total wirelength and the technology specific EM current limit as ”I$_{\mathrm{Limit}}$”. The results reveal that the presented ideology 10% and 25% reduction in standard cell area and wirelength with 5% increase in the blech length of the EM affected net while maintaining I$_{\mathrm{Limit}}$ specific to each metal layer. It understood from the Table 1 that most of the works focuses on improving the wirelength, run time, measurement of current, and managing Biased Temperature Instability (BTI) on analog circuits.

However, the research work (25) implements the proposed methodology in AES core circuit using adaptive voltage scaling method for low power. Similarly, the research work (39) perform study in order to understand the impact of non-default layout rules in the AES core circuit in three wire segments. From the Fig. 8, it is clear that our proposed method offers 43% improvement in the Irms with (39) and 6% current power saving with (25).

Fig. 8. Impact of Iterative optimization.

../../Resources/ieie/JSTS.2020.20.4.405/fig8.png

IV. CONCLUSIONS

In this work, a pre-routing verification and a greedy optimization technique is presented for avoiding electromigration nets in the early stages of the physical design process. The major contribution in this work claims that using proposed greedy methodology solves this EM problem without compromising the global routing configurations. Further, to overcome the Design rule Violations (DRV) due to the sizing of features, this work performs refinements in the positions of standard cells. The simulation results from the implementation of the proposed solution prove that the presented approach also has the ability in reducing EM violations while optimizing the performance.

ACKNOWLEDGMENTS

The authors like to thank SRM Institute of Science and Technology, Chennai, India, for carrying out this project in the EDA lab.

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Author

Srinath Balasubramanian
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Srinath Balasubramanian was born in Pondicherry, India, on August 10, 1986. He received the Bachelor of Engineering degree in Electrical and Electronics engineering from the Annamalai University, Chidambaram, Tamilnadu, India, in 2007, and the Master of Engineering degree in VLSI design from the Karunya University, Coimbatore, Tamilnadu, India, in 2009. Presently, he also received his PhD from School of Electrical and Electronics Engineering at SRM Institute of Science and Technology, Tamilnadu, India in 2019. He is working as Assistant Professor in the Department of Electronics and Communication Engineering, SRM Institute of Science and Technology, Tamilnadu, India. His current research interests include low power, physical design and testing of VLSI ICs.

Balreddy Rajitha
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Balreddy Rajitha received the Bachelor of Engineering degree in Electronics and Communication Engineering, from RMK College of Engineering and Technology, Chennai, Tamilnadu, India, in 2018 and presently pursing the Master of Technology degree in VLSI design from SRM Institute of Science and Technology, Tamilnadu, India. Her interests include high speed CMOS circuit design and digital mixed-signal ICs.