Optimization of 28 nm FDSOI CMOS Inverter Design Using Deep Learning Algorithm
(Tae Young Yoon)
1(Equal contributor)
(Kang Hee Lee)
1(Equal contributor)
(Jun Seok Lee)
1
(Mincheol Kim)
1
(Yongyoon Choi)
2,*
(Jang Hyun Kim)
1,*
-
(Department of Intelligence Semiconductor Engineering, Ajou University, Suwon, Korea)
-
(Department of Semiconductor Engineering, School of Electrical and Electronic Engineering,
Pusan National University)
Copyright © The Institute of Electronics and Information Engineers(IEIE)
Index terms
CMOS inverter, optimization, deep learning algorithm, neural network, TCAD
I. INTRODUCTION
The Complementary Metal Oxide Semiconductor (CMOS) inverter is a fundamental digital
circuit that combines one n-MOSFET and one p-MOSFET. Despite its simple operation
that inverts the input signal and outputs it, the CMOS inverter is widely used across
a broad range of process nodes from mature node and above to cutting-edge nodes due
to its low power consumption and high-speed performance [1-
5].
Especially among the various transistor structures adopted at nanometer technology
nodes, Fully Depleted Silicon-On-Insulator (FDSOI) technology represents an attractive
option for low-power integrated circuits. In FDSOI devices, a thin silicon film is
electrically isolated from the substrate by a Buried Oxide (BOX) layer, enabling full
depletion of the channel and tight electrostatic control.
Fig. 1. (a) CMOS inverter schematic, (b) FDSOI CMOS inverter structure.
However, FDSOI also has intrinsic drawbacks compared with bulk MOSFETs and Fin Field-Effect
Transistors (FinFETs). The use of SOI wafers increases the substrate cost compared
to bulk silicon wafers. Also, the low thermal conductivity of the buried oxide (BOX)
suppresses efficient heat dissipation into the substrate, which leads to stronger
self-heating than in fabricated on bulk silicon substrates during high current operation
[6].
Despite these limitations, FDSOI devices provide significant advantages in terms of
low power consumption and process simplicity compared with bulk MOSFETs and FinFETs.
Compared with bulk MOSFETs, FDSOI devices exhibit lower leakage current and superior
suppression of short-channel effects, enabling more energy-efficient designs [7-
11]. Unlike bulk FinFETs, FDSOI devices maintain a planar (2D) structure that closely
resembles traditional CMOS processes, allowing easier integration and a simpler manufacturing
flow [12-
14]. Additionally, its body biasing technology allows for flexible power and performance
tuning, further reinforcing its advantage in process simplicity [15-
17]. Due to these strong advantages of FDSOI devices, continuous research is being conducted,
and they are being utilized in various fields including CMOS inverter.
To individually optimize this CMOS inverter that consists of FDSOI devices for such
various operating environments, numerous structural factors need to be considered.
However, considering each of these factors using Technology Computer Aided Design
(TCAD) simulation is inefficient due to a large number of repetitive simulations and
restricted computing resources.
Recently, Artificial Intelligence (AI) has been considered a key approach to accelerating
technological advancement. Accordingly, in the semiconductor industry, numerous research
has been reported using deep learning algorithms to overcome the inefficiency of traditional
optimization methods [18-
27]. However, there are no reported cases of optimizing the performance of CMOS inverters
based on FDSOI devices structural parameters variation using a deep learning model
trained on TCAD simulation data.
In this work, a novel approach to CMOS inverter optimization is proposed that applies
Deep Learning (DL) algorithm which consists of neural network to overcome the inefficiency
of the traditional methods. We aim to train a DL model to learn the performance variations
of a CMOS inverter composed of 28 nm FDSOI device, as shown in Fig. 1(a), induced by changes in the structural parameters. This approach significantly reduces
the computational resources required for optimization because the successfully trained
DL model effectively predicts besides the given data, enabling performance predictions.
II. EXPERIMENTAL METHODS
To develop a DL model that can accurately predict the performance of a CMOS inverter,
a flow chart described in Fig. 2 is used. And to obtain reliable data, the electrical and thermal characteristics
of the simulation device are calibrated to the reference device according to the flow
chart in Fig. 3(a). In the case of the electrical characteristics, the threshold voltage and subthreshold
slope of the reference device are sufficiently reflected by fitting the transfer curve
of the reference device, as shown in Fig. 3(b)
[28]. And the FDSOI device has limited heat dissipation capability due to its buried oxide
(BOX) layer, so accurate thermal calibration is required to reflect the vulnerability
of self heating effect [6,
29-
31]. Therefore, to obtain more reliable simulation data, the thermal resistance data
of the reference device are also fitted, as illustrated in Fig. 3(c)
[32]. Therefore, Fig. 3(c) shows the effective thermal resistance of the reference device, extracted from the
relationship between $\Delta T_{\text{max}}$ and power, which quantifies the temperature
rise per unit power density. Because reducing self-heating increases carrier mobility,
current, and thus power, it is difficult to judge from current and voltage curves
alone whether the self-heating itself has decreased, so examining the temperature
rise as a function of power provides a clearer measure of the intrinsic self-heating
severity. A lower thermal resistance indicates weaker self-heating for the same power
and thus enables more reliable electrothermal calibration of the simulation data [30].
Fig. 2. Flow chart of Deep Learning model.
Fig. 3. (a) Workflow for calibration, (b) Calibration of current properties to a reference
[28], and (c) thermal resistance to a reference [32].
To describe the carrier transport mechanism, the drift-diffusion model is used. For
improved accuracy, the Enormal (Lombardi), PhuMob, and high-field saturation mobility
models to consider effects such as surface roughness scattering, impurity scattering,
and velocity saturation are incorporated. The Shockley-Read-Hall (SRH) model is utilized
to describe recombination processes, while the Oldslotboom model is applied to capture
temperature- and doping-dependent bandgap narrowing effects [33,
34]. Additionally, the thermodynamic model is added to reflect for carrier dynamics influenced
by the temperature gradient.
Table 1. Simulation 28 nm FDSOI device parameters.
|
Structural parameter
|
Value
|
|
Gate length
|
24 nm
|
|
Spacer length
|
6 nm
|
|
Channel thickness
|
7 nm
|
|
EOT ($\text{HfO}_2$ / $\text{SiO}_2$)
|
1.1 nm
|
|
Buried oxide
|
25 nm
|
|
Contacted poly pitch (CPP)
|
100 nm
|
Table 2. Input data and output data properties and structural parameter split range.
|
Input data (structural parameter)
|
Output data (performance)
|
|
LDD doping conc. [$10^{17}\text{-}10^{19}\text{ cm}^{-3}$]
|
Rising time (RT)
|
|
CH doping conc. [$10^{16}\text{-}5\times 10^{17}\text{ cm}^{-3}$]
|
Falling time (FT)
|
|
-
|
Power loss ($P_{\text{LOSS}}$)
|
Fig. 4. Analysis of the FDSOI CMOS inverter at 10 GHz.
First, to generate the dataset for training the DL model, the Lightly Doped Drain
(LDD) doping concentration (conc.) and Channel (CH) doping conc. are split within
the range specified in Table 1. And then, AC simulations are conducted under a 10 GHz operating condition and three
key performance metrics [Rising Time (RT), Falling Time (FT), and Power Loss ($P_{\text{Loss}}$)]
are extracted. The RT and FT refer to the delay time required for the output voltage
to transition between states. As illustrated in Fig. 4, these times are determined by calculating the delay time for the output voltage
to change from A to B and C to D respectively. Points A and D correspond to 90 % of
the maximum voltage ($V_{\text{max}}$), and points B and C are determined by subtracting
90 % of the voltage drop from $V_{\text{max}}$, as detailed in Eqs. (1) and (2).
And the $P_{\text{Loss}}$ is extracted by integrating the product of the supply voltage
($V_{DD}$) and the current provided by the PMOS over one cycle with respect to time.
After that, Min-Max scaling is applied to the collected data to enhance the stability
and efficiency of the DL model training [35]. And the data is divided into training, validation, and test sets in a 6:2:2 ratio.
As illustrated in Fig. 5, the Deep Neural Network (DNN) architecture consists of an input, an output layer
and three hidden layers which contain 128, 64 and 32 neurons, respectively. The input
layer is 2-dimensional, representing the structural parameters, and the output layer
is 3-dimensional, corresponding to the device performance metrics. To adopt non-linearity
and effectively capture complex data patterns, the Rectified Linear Unit activation
function is employed [36,
37]. And the DL model is set up to train for 150 epochs. For training, the Mean Squared
Error (MSE), Adaptive Moment Estimation, and Mean Absolute Error (MAE) are adopted
as the loss function and optimizer and metrics respectively [38-
40]. After training, multiple error metrics, including MSE, MAE, Root Mean Squared Error
(RMSE), Root Mean Squared Logarithmic Error (RMSLE) and Coefficient of Determination($R^2$)
are analyzed to select the optimal DL model for CMOS inverter data prediction.
Fig. 5. Deep Neural Network (DNN) architecture.
III. RESULTS AND DISCUSSION
1. Reliability of DL Model
In the proposed DL model, training is conducted using a regression-based approach.
As training progresses, the weights of each neuron in the DNN are adjusted, allowing
the predicted values to closely follow the training data. However, during this process,
the model has the possibility of becoming excessively fitted to the training data,
leading to overfitting, where significant errors occur when applied to unseen data
[41,
42]. When overfitting occurs, train loss continues to decrease while test loss increases
as the number of epochs increases. Therefore, it is crucial to monitor whether both
train loss and test loss decrease together. To mitigate this issue, the proposed DL
model employs a dropout technique, where 10 % of the neurons in each hidden layer
are randomly deactivated, effectively preventing overfitting [43-
45]. As a result, as shown in Fig. 6, the train and test loss values decrease simultaneously as training progresses, leading
to stable convergence at approximately epoch 100. To evaluate the model’s accuracy,
MSE, MAE, RMSE, and RMSLE are confirmed, and their values are 0.0003596, 0.1881, 0.01281,
and 0.01327, respectively. These values indicate that the model’s predictions have
low error magnitudes across different evaluation criteria. The small MSE and RMSE
suggest that large errors are minimal, while the MAE shows that the average absolute
error remains low. Additionally, the low RMSLE implies that relative errors, particularly
for smaller values, are well-controlled, further supporting the reliability of the
model’s performance. These low values indicate that the prediction errors are small
over the evaluated dataset. In addition, the training and validation loss curves decrease
together and converge to similarly low values. This demonstrates that the proposed
model achieves high accuracy without severe overfitting and can reasonably generalize
to unseen data.
Fig. 6. MSE, MAE loss according to epoch.
Fig. 7. Coefficient of determination (R2) of (a) RT, (b) FT, and (c) PLoss.
Fig. 8. (a) RT, (b) FT, and (c) PLoss variations in actual and predicted values according
to input data.
$R^2$ is also confirmed, as shown in Fig. 7(a)-(c), which presents the variance in the data. Unlike MSE and MAE etc., which only quantifies
errors, it provides a relative measure of model performance by comparing it to a baseline
(mean prediction) [46]. Eq. (3) represents the sum of squared residuals ($SS_{\text{Residual}}$), which is the sum
of the squared differences between the actual values ($y_i$) and the predicted values
($\hat{y}_i$). A lower $SS_{\text{Residual}}$ indicates that the model accurately
fits the actual data. Eq. (4) corresponds to the total sum of squares ($SS_{\text{Total}}$), which is the sum of
the squared differences between the actual values ($y_i$) and the mean of the dataset
($\bar{y}$), representing the total variance in the data. As shown in Eq. (5), $R^2$ is defined as 1 minus the ratio of $SS_{\text{Residual}}$ to $SS_{\text{Total}}$,
where this ratio quantifies the proportion of total variance that remains unexplained
by the model. Consequently, a higher $R^2$ value indicates that the model effectively
explains the variance in the data, with an $R^2$ value approaching 1 signifying a
highly accurate representation of the complex patterns. As a result, the $R^2$ values
of the output data (RT, FT and $P_{\text{Loss}}$) are 0.99013, 0.98619, and 0.99853,
respectively, all of which are very close to 1, demonstrating the high reliability
of the proposed DL model. Fig. 8(a)-(c) presents 3D distribution plots of actual and predict output data (RT, FT, $P_{\text{Loss}}$)
as a function of input data (CH_Dop, LDD_Dop), intuitively confirming the high prediction
accuracy of the DL model.
Fig. 9. Trade off graph between PLoss and Delay Time which is sum of RT and FT.
2. Optimization of CMOS Inverter
In the previous section, DL model for optimization CMOS inverter is proposed and validated
for various evaluation metrics to develop reliable DL model. Leveraging this well-validated
model, the optimization is conducted from the perspective of Delay Time (RT + FT)
and $P_{\text{Loss}}$, which are in a trade off relationship, as shown in Fig. 9. The predict data using the DL model demonstrates similar accuracy to the TCAD data,
confirming its high prediction reliability. Furthermore, an optimized point is successfully
identified, showing a 69.4 % improvement in Delay Time and a 71.4 % improvement in
$P_{\text{Loss}}$ compared to the reference structure.
IV. CONCLUSIONS
In this study, a reliable DL model is developed based on TCAD simulation data to improve
the efficiency of CMOS inverter optimization, addressing the limitations of traditional
optimization methods. The DL model’s reliability is validated through evaluation metrics
such as MSE (0.0003596), MAE (0.1881), and $R^2$ (RT : 0.99013, FT : 0.98619, $P_{\text{Loss}}$
: 0.99853), all of which yielded reasonable values. Optimization is carried out from
the perspective of $P_{\text{Loss}}$ and Delay Time, with the predicted data from
the DL model closely matching the TCAD data with high accuracy. Additionally, the
optimized point identified through the DL model shows a 69.4 % improvement in Delay
Time and a 71.4 % improvement in $P_{\text{Loss}}$ compared to the reference structure.
In future work, by leveraging this reliable DL model, we anticipate significantly
reducing the time required for optimization by quickly predicting the desired $P_{\text{Loss}}$
and Delay Time values for CMOS inverters.
ACKNOWLEDGMENT
This work was partly supported by the National Research Foundation of Korea (NRF)
grant funded by the Korea Government (MSIT) under Grant RS-2024-00406652. This work
was partly supported by the Technology Innovation Program (20026440, Development of
eGaN HEMT Device Advancement Technology using GaN Standard Modeling Technology(ASM))
funded By the Ministry of Trade, Industry & Energy (MOTIE, Korea). This work was partly
supported by Institute of Information & communications Technology Planning & Evaluation
(IITP) grant funded by the Korea government(MSIT) (RS-2024-00355931, Development of
Core Technology for GaN on Si-Based E-MIMO Base Stations in the Upper-mid Band). The
EDA tool was supported by the IC Design Education Center (IDEC), KOREA.
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Tae Young Yoon received his B.S. degree from the Department of Electrical Engineering,
Pukyong National University, Busan, Korea, in 2020. He is presently working towards
an M.S. degree in the Department of Intelligence Semiconductor Engineering, Ajou University,
Suwon, Korea. His research interests include CMOS device process and Non-Volatile
Memory.
Kang Hee Lee received his B.S. degree from the Department of Electrical Engineering,
Ajou University, Suwon, Korea, in 2024. He is currently pursuing an M.S. degree in
the Department of Intelligence Semiconductor Engineering, Ajou University, Suwon,
Korea. His research interests include self-heating effect of CMOS devices, wide bandgap
semiconductor devices, and GaN-based power devices.
Jun Seok Lee is presently working towards a B.S. degree in the Department of Electrical
Engineering, Ajou University, Suwon, Korea. His research interests include power semiconductor
devices.
Mincheol Kim received his B.S. degree in electrical and computer engineering from
Ajou University, Suwon, Korea, in 2024. He is currently pursuing an M.S. degree at
Ajou University. His research interests include DRAM circuits and power management
ICs.
Yongyoon Choi received his B.S. degree in chemical engineering from Pukyong National
University and earned his M.S. and Ph.D. degrees in materials science and engineering
from the University of Seoul. He spent 23 years at the Inter-University Semiconductor
Research Center (ISRC) at Seoul National University, where he held key leadership
roles, including Head of Fab Operations and Technical Development. Currently, he is
an associate professor in the Department of Semiconductor Engineering at Pusan National
University, focusing on advanced semiconductor process equipment and materials. His
professional contributions have been recognized with Ministerial Commendations from
the Ministry of Trade, Industry and Energy, the Ministry of Education, and the National
Fire Agency.
Jang Hyun Kim received his B.S. degree in electrical and electronic engineering at
KAIST (Korea Advanced Institute of Science and Technology), Daejeon, Korea, in 2009;
and his M.S. and Ph.D. degrees from the Department of Electrical and Computer Engineering,
Seoul National University, Seoul, Korea, in 2011 and 2016, respectively. After completing
his education, Jang Hyun Kim worked as a Development Researcher of DRAM (Dynamic Random
Access Memory) at SK Hynix from September 2016 to February 2020. Subsequently, he
served as an assistant professor in the Department of Electrical Engineering, Pukyong
National University, Busan, Korea, from March 2020 to February 2023. He is presently
working as an Associate Professor in the Department of Electrical and Computer Engineering,
Ajou University, Suwon, Korea. His current research interests include logic semiconductor
devices and power semiconductor devices.