Gate Edge Sidewall Integration for Breakdown Voltage Enhancement in GaN HEMTs
Sang Woo Park1
Jongmin Lee1,*
Jang Hyun Kim1,*
-
(Department of Intelligence Semiconductor Engineering, Ajou University, Suwon, Korea)
Index Terms
GaN HEMT, sidewall, breakdown voltage, reliability, TCAD simulation
I. INTRODUCTION
Gallium nitride (GaN) high electron mobility transistors (HEMTs) have been widely
investigated for power electronics and RF applications due to their wide bandgap (3.4
eV), high electron mobility, and high breakdown voltage (BV) [1-
8]. Such material properties allow GaN HEMTs to achieve higher power density, faster
switching, and greater efficiency than conventional silicon-based devices [9-
13]. These advantages make Metal-Insulator-Semiconductor (MIS) GaN HEMTs attractive for
high-voltage and high-efficiency power applications. However, MIS-GaN HEMTs still
suffer from strong electric field (e-field) crowding at the gate-to-drain edge under
high drain bias conditions as shown in Fig. 1(a)
[14-
18]. This phenomenon is caused by the sharp curvature at the gate edge, which induces
a non-uniform potential distribution and leads to e-field crowding in the gate-to-drain
region [19]. This highly localized e-field results in excessive gate leakage current and restricts
the use of GaN HEMTs in high voltage applications. To mitigate this problem, field-plate
(FP) structures shown in Fig. 1(b) have been widely adopted to distribute the e-field and suppress gate leakage [20-
24]. However, FP integration inevitably increases parasitic capacitance due to the extended
gate-to-drain overlap [25-
29]. This parasitic capacitance leads to increased switching losses and complicates device
optimization for power applications [30-
34]. In contrast, sidewall spacers formed at the gate edge provide an effective means
to reshape the gate profile and mitigate e-field crowding near the gate-to-drain edge,
without the need for additional FP. In this work, we propose and investigate a silicon
nitride (Si3N4) sidewall structure integrated at the gate edge of MIS-GaN HEMTs. The effectiveness
of the proposed structure is evaluated through TCAD simulation using parameters extracted
from capacitance-voltage (C-V) and transmission line method (TLM) measurements of
fabricated MIS-GaN HEMTs, and the transfer and output characteristics were calibrated
to the measured devices, as shown in Fig. 2. The proposed structure is to employ a sidewall spacer that reshapes the gate edge
profile and alleviates the sharp curvature. By modifying the gate geometry, the sidewall
distributes the e-field in the gate-to-drain region and thereby reduces e-field crowding.
This approach is intended to achieve these benefits without compromising the intrinsic
device characteristics. These findings confirm that gate edge sidewall engineering
can effectively suppress e-field crowding and leakage current, thereby offering a
promising design strategy for achieving high breakdown capability and improved reliability
in GaN HEMTs.
Fig. 1. Cross-sectional views of GaN HEMT structures. (a) Conventional MIS-GaN HEMT
with electric field concentration near the gate edge. (b) Field plate (FP)-integrated
structure for electric field distribution improvement.
Fig. 2. (a) Structural dimensions of the fabricated reference MIS-GaN HEMT without
sidewall spacer. (b) Measurement-based parameter extraction from CV and TLM (c) Calibration
results of transfer and output curves comparing experiment and simulation.
II. SIMULATION SETUP
The TCAD simulations were calibrated to match the measured characteristics of the
fabricated MIS-GaN HEMTs. Surface donor-like interface traps were extracted from AC
C-V measurements using the frequency-dependent conductance method [35]. In this approach, the onset voltage of the second rising slope in the AC-CV curves
was tracked as a function of measurement frequency, and the resulting frequency-dependent
shift was analyzed to obtain the corresponding trap energy range and interface-trap
density. Through this procedure, a donor-like trap density of $2.56 \times 10^{13}$
cm$^{-2}$ located at 0.39 eV below the conduction band edge was determined. The source/drain
contact resistance was obtained from TLM structures as 121.1 m$\Omega$·cm$^2$, and
these experimentally extracted values were used to fine-tune the TCAD parameters so
that the simulated current characteristics match the measurements. The calibrated
parameters and physical models are summarized in Tables 1 and 2.
Table 1. Simulation parameters.
|
Parameter
|
Value
|
Description
|
|
$D_{it}$
|
$2.56 \times 10^{13}$ cm$^{-2}$
|
Surface donor-like trap density
|
|
$\mu_n$
|
1900 cm$^2$/V·s
|
Electron mobility in GaN
|
|
$R_c$
|
121.1 m$\Omega$·cm$^2$
|
Contact resistance
|
|
$V_{sat}$
|
$1.8 \times 10^7$ cm/s
|
GaN saturation velocity
|
Table 2. Physical model used in simulation.
|
Category
|
Model
|
Description
|
|
Mobility
|
High-field saturation mobility model
|
Accounts for velocity saturation
|
|
Recombination
|
Shockley-read-hall (SRH)
|
Models deep-level traps
|
|
Polarization
|
Spontaneous, piezoelectric polarization
|
Determines 2DEG formation
|
|
Impact Ionization
|
van Overstraeten-de Man
|
Breakdown voltage modeling
|
III. DEVICE STRUCTURE & PROCESS FLOW
Fig. 3(a) illustrates a cross-sectional schematic of the conventional MIS-GaN HEMT, showing
the fabricated device with a GaN/AlGaN channel grown on a silicon substrate. The device
is designed with a gate length ($L_g$) of 10 $\mu$m a source-gate spacing ($L_{gs}$)
of 5 $\mu$m, a gate-drain spacing ($L_{gd}$) of 15 $\mu$m, and a gate width ($W_g$)
of 200 $\mu$m.
The epitaxial stack consisted of a 2 $\mu$m GaN buffer, a 175 nm GaN channel, and
a 15.5 nm AlGaN barrier layer, a 2 nm undoped GaN cap layer. After RCA cleaning, the
active area was patterned and etched by inductively coupled plasma - reactive ion
etching (ICP-RIE) using a Cl2/BCl3 gas mixture for 40 seconds to form device isolation. The source/drain contacts were
formed with Ti/Al/Ni/Au (20/120/55/45 nm) deposited by electron beam (e-beam) evaporation,
followed by annealing at 860$^\circ$C for 90 seconds. A 26-nm thick HfO2 gate dielectric was deposited on the device by atomic layer deposition (ALD), and
the HfO2 above the source and drain region was then selectively removed by ICP-RIE. Gate and
pad electrodes were formed by depositing Ni/Au (320 nm). A Si3N4 passivation layer thickness of 350 nm was then deposited by plasma-enhanced chemical
vapor deposition (PECVD) and etched by coupled reactive ion etching (CCP-RIE) with
CF4/O2 gas mixture 90 seconds. Finally, Al/Au (370 nm) was deposited by e-beam evaporation
to complete the device fabrication. As shown in Fig. 3(b), the sidewall HEMT follows the same process flow as the MIS-HEMT, with the sidewall
formation step additionally included. The sidewall spacer formation process is illustrated
in Fig. 3(c). A Si3N4 layer was deposited and patterned to define the gate, followed by an additional Si3N4 deposition and etching to form the sidewall. The gate metal was deposited, and the
structure was completed by lift-off process.
Fig. 3. (a) Cross-sectional schematic view of conventional MIS GaN HEMT, (b) and Side-Wall
HEMT. (c) Process flow illustrating the formation of sidewall spacers.
IV. RESULTS AND DISCUSSION
In conventional MIS-GaN HEMTs, the gate-to-drain edge is known to be the most critical
region for e-field crowding. At this region, the high curvature of the gate corner
leads to a strong localization of the e-field under high drain bias. The proposed
sidewall HEMT structure modifies the gate-edge e-field distribution, thereby suppressing
crowding at the gate-to-drain region. In this structure, the Si3N4 sidewall spacer has a lateral extension and vertical height of 0.1 $\mu$m each, and
its outer corner is rounded with a radius of 0.3 $\mu$m. Fig. 4(a) shows the lateral e-field profile gate-to-drain edge at gate voltage ($V_{gs}$) =
$-2$ V and drain voltage ($V_{ds}$) = 355 V. The conventional device exhibits a sharp
peak of 20.13 MV/cm due to e-field crowding, whereas the sidewall-integrated device
reduces the peak to 13.13 MV/cm, corresponding to a 34.8% reduction in e-field intensity.
This result confirms that the proposed sidewall structure effectively relaxes the
gate-to-drain edge e-field enhancement under BV conditions. Fig. 4(b) shows the impact-ionization rate along the 2DEG channel. In the sidewall device,
the impact-ionization rate at the gate-to-drain edge is reduced compared with the
conventional structure, consistent with the e-field mitigation in Fig. 4(a). The mitigation of the gate-to-drain edge field crowding makes the lateral electric
field in the drift region slightly more uniform, which causes the channel region around
$x = 20-30$ $\mu$m to exhibit a slightly higher impact-ionization rate than in the
conventional device. However, this value remains much lower than the peak at the gate-to-drain
edge and does not change the breakdown location or the breakdown voltage. These trends
are further illustrated in the two-dimensional electric-field distributions shown
in Fig. 5. In the conventional device, the peak e-field is highly concentrated at the gate
corner, which critically affects the breakdown characteristics. In contrast the sidewall-integrated
structure distributes the e-field toward the spacer region, resulting in a more uniform
profile near the gate-to-drain edge. The output and transfer characteristics are investigated
to confirm the intrinsic device behavior. Figs. 6(a) and 6(c) present output characteristics with $V_{ds}$ swept up to 10 V and $V_{gs}$ varied
from $-2$ V to 2 V in 1 V steps for the conventional and sidewall devices, respectively.
Both devices exhibit comparable output characteristics, with extracted $R_{on}$ (on-resistance)
of 23.24 $\Omega$·mm and 23.26 $\Omega$·mm. Figs. 6(b) and 6(d) show the transfer characteristics of the conventional and sidewall structures at
$V_{ds} = 1$ V. The conventional structure exhibits a maximum transconductance ($G_{m,max}$)
of 27.55 mS/mm, while the sidewall-integrated structure demonstrates a comparable
value of 27.09 mS/mm. These similar intrinsic electrical characteristics are consistent
with the fact that the sidewall extends by about 0.1 $\mu$m on each side of the 10-$\mu$m
gate, corresponding to about a 2% change in gate length. As a result, the 2DEG sheet
density and mobility under the gate remain very similar in the two devices, and the
sidewall mainly distributes the off-state electric field at the gate-to-drain edge
region. Consequently, the proposed sidewall structure improves the breakdown voltage
while maintaining nearly identical intrinsic electrical characteristics, with only
a slight reduction compared to the conventional device. The BV characteristics of
conventional and sidewall-integrated devices are compared in Fig. 7. The conventional MIS-GaN HEMT exhibits a BV of 373 V, while the sidewall device
achieves 406 V, corresponding to an 8.8% improvement. This enhancement is attributed
to the distribution of the e-field away from the gate corner, as demonstrated in Figs. 4 and 5, which reduces the peak e-field intensity at the gate-to-drain edge. As a result,
the impact ionization is delayed, and the device sustains a higher drain bias before
reaching breakdown. In addition to the improvement in BV, the gate leakage behavior
near BV also shows a distinction between the two structures. As shown in the inset
of Fig. 7, the conventional device exhibits a steep rise in gate leakage current as the BV
point is approached, which is consistent with the strong e-field crowding at the gate-to-drain
edge. In contrast, the sidewall-integrated structure significantly suppresses this
leakage increase, indicating that the distributed e-field not only enhances the breakdown
strength but also improves gate reliability under high voltage conditions. Table 3 summarizes the dependence of the breakdown and intrinsic electrical characteristics
on the sidewall dimensions. When the lateral extension and height of the sidewall
are increased from 0.1 $\mu$m to 0.3 $\mu$m, the BV remains at 406 V, while $R_{on}$
changes only slightly from 23.26 $\Omega$·mm to 23.21 $\Omega$·mm and $G_{m,max}$
from 27.09 mS/mm to 27.24 mS/mm, with $V_{th}$ fixed at $-1.42$ V. These results indicate
that 0.1 $\mu$m sidewall is already sufficient to modulate the e-field at the gate-to-drain
edge. Increase the sidewall thickness to induce no further change in the e-field peak
at the gate-to-drain edge, and the channel potential profile does not change. These
results demonstrate that the proposed sidewall approach provides an effective means
of improving device reliability, while causing only a slight degradation in the intrinsic
electrical characteristics.
Fig. 4. (a) Lateral electric field along the gate-drain edge at $V_{gs} = -2$ V and
$V_{ds} = 355$ V, showing 34.76% peak electric field reduction from 20.13 to 13.13
MV/cm. (b) Impact ionization profiles for conventional and sidewall structures under
same bias.
Fig. 5. Electric field distribution near the gate-drain edge for (a) the conventional
structure and (b) the sidewall structure.
Fig. 6. Conventional structure (a) output curve and (b) transfer curve. Sidewall structure
(c) output curve and (d) transfer curve.
Table 3. Breakdown voltage and DC characteristics as a function of sidewall dimensions.
|
Structure
|
Lateral extension ($\mu$m)
|
Height ($\mu$m)
|
BV [V]
|
$R_{on}$ [$\Omega$·mm]
|
$V_{th}$ [V]
|
$G_{m,max}$ [mS/mm]
|
|
Sidewall (0.1 $\mu$m / 0.1 $\mu$m)
|
0.1
|
0.1
|
406
|
23.26
|
$-1.42$
|
27.09
|
|
Sidewall (0.2 $\mu$m / 0.2 $\mu$m)
|
0.2
|
0.2
|
406
|
23.24
|
$-1.42$
|
27.16
|
|
Sidewall (0.3 $\mu$m / 0.3 $\mu$m)
|
0.3
|
0.2
|
406
|
23.21
|
$-1.42$
|
27.24
|
Fig. 7. BV characteristics with 8.8% improvement by sidewall. Inset: Gate leakage
rise near BV in conventional structure.
V. CONCLUSIONS
In this work, a sidewall structure was proposed and investigated to suppress e-field
crowding in MIS-GaN HEMTs. The sidewall integration effectively reduced the peak e-field
at the gate-drain edge by 34.8%, thereby alleviating impact ionization and mitigating
gate leakage near breakdown. As a result, the BV was improved from 373 V to 406 V,
corresponding to an 8.8% enhancement, while the output and transfer characteristics
remained nearly identical to those of the conventional device. These findings confirm
that sidewall engineering provides a practical design strategy to enhance breakdown
performance and device reliability, with only a slight degradation in the intrinsic
electrical characteristics.
ACKNOWLEDGEMENT
This work was partly supported by the National Research Foundation of Korea (NRF)
grant funded by the Korea government (MSIT) under Grant RS-2024-00406652, RS-2025-02217113,
RS-2025-23524712 and BK21 FOUR. This research was also partly supported by the Technology
Innovation Program (No. 20026440, Development of eGaN HEMT Device Advancement Technology
using GaN Standard Modeling Technology (ASM)) funded by the Ministry of Trade, Industry
& Energy (MOTIE, Korea). In addition, this work was supported by the Institute of
Information & Communications Technology Planning & Evaluation (IITP) grant funded
by the Korea government (MSIT) (RS-2024-00355931, Development of Core Technology for
GaN on Si-Based E-MIMO Base Stations in the Upper-mid Band). The EDA tools were supported
by the IC Design Education Center (IDEC), Korea.
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Sang Woo Park received the B.S. degree in the Department of Electrical Engineering
from Ajou University, Suwon, Korea, in 2024. He is currently pursuing an M.S degree
in the Department of Intelligence Semiconductor Engineering, Ajou University, Suwon,
Korea. His research interests include GaN-based power devices, device reliability,
and E-mode GaN HEMTs.
Jongmin Lee (Member, IEEE) received the B.S. degree in semiconductor systems engineering
and the Ph.D. degree in electrical and computer engineering from Sungkyunkwan University,
Suwon, Korea, in 2017 and 2022, respectively. From 2022 to 2023, Dr. Lee was affiliated
with Samsung Electronics as an Engineer. In 2023, he joined Ajou University, Suwon,
Korea, as an Assistant Professor for the Department of Intelligent Semiconductor Engineering.
His research interests include hardware security, post-quantum cryptography accelerators,
and low power digital circuits and systems.
Jang Hyun Kim (Member, IEEE) received the B. S. degree in electrical and electronic
engineering at Korea Advanced Institute of Science and Technology (KAIST), Daejeon,
Korea, in 2009. He received his M.S. and Ph.D. degrees in electrical engineering from
Department of Electrical and Computer Engineering at Seoul National University, in
2011 and 2016, respectively. After acquiring his Ph.D. degree, he worked as a Development
Researcher for DRAM at SK hynix from September 2016 to February 2020. He served as
an Assistant Professor in the Department of Electrical Engineering at Pukyong National
University from March 2020 to February 2023. He has been working as an Assistant Professor
in the Department of Electrical and Computer Engineering at Ajou University since
March 2023. His current research interests include advanced logic semiconductor devices
and power semiconductor devices.